Medical Die Cutting & Plastic Stamping for Medical Devices

Rotary Die Cutting & Plastic Stamping for Medical Devices

Rotary die cutting is one of the most effective manufacturing methods to enable high-volume production of low-cost disposable thin-film devices.

Rotary die cutting is a fabrication process that cuts, shapes, and forms various materials to apply to different purposes. Hochuen Medical offers high precision medical die cutting and stamping with microchannels as small as 400 micrometer wide.

Get in touch to learn more about our Die Cutting and Plastic Stamping capabilities.

Hochuen’s Die Cutting Capabilities

Hochuen Medical ensures high-quality medical device prototypes by utilizing in-house high-precision CNC machines to create the molds for die cutting. In certain cases, Hochuen can provide a prototype die cut mold for less than $400 with a lead time of two days.

Hochuen’s highly-skilled team services fully-automated precision plastic die cutting machines to fabricate molding that assists in the production of thin-film devices. One of the many benefits of applying die cutting to your production is it can decrease unnecessary costs, creating space to apply your budget towards more critical areas of the manufacturing process.

Due to the flexible and efficient nature of the plastic stamping process and the utilization of various materials during production, plastic stamping is an essential investment for your business.

Rotary Die Cutting Operation

Rotary cutting machines adapt to the task at hand and produce unique shapes for each material, making the process smoother and quicker for better efficiency. The rotary die cutting process rotates in a circular motion, utilizing internal blades to cut and shape specific materials that funnel through the machine. This is why Hochuen implements the use of this fabrication process for many medical devices; rotary die cutting fulfills comprehensive processes and strengthens production, bringing your medical device idea to life.

Choose From Different Types of Die Cutting Processes

Hochuen Medical offers two dynamic types of die cutting you can choose from, including:

  • Rotary: Rotary die cutting is used for shaping flexible material like web, which is the ideal fabrication process for high-precision designs, paired with high-volume, low-cost productions. Hochuen has in-house rotary die cutting capabilities, and utilizes rotary die cutting as part of a unique process to fulfill quick, detailed orders.

  • Digital: Digital die cutting focuses on computer-produced lasers, blades, and more to create creases, scores, and cuts. Laser cutting is great for quick production and cost-effective budgets.

Plastic Stamping Promotes Efficiency

The plastic stamping process uses a commercial high-speed punch press that contains different amounts of weight that punches varying shapes through non-metallic material.

Many punch press machines can complete approximately 400 strokes per minute, which can improve overall workflow and productivity in the workplace. Many plastic stamping machines can handle materials including, but not limited to:

  • PC

  • PET

  • PP

  • Foam

  • Silicone

  • Polymer Thin Film

Plastic stamping promotes accuracy, efficiency, and speed, making it the perfect solution for your production.

Die Cutting Features

 

Cost-Effective

High-Speed

Compelling Components

Depending on the complexity and size, die cutting machinery can reduce production costs through pre-installed shapes that are most common in various industries. In certain cases, Hochuen can provide a prototype die cut mold for less than $400 with a lead time of two days.

This automated process is capable of quick material conversion, making the manufacturing process smoother for our die cutting specialists and your team.

Die cutting machinery can shape various materials, making it the right solution for many applications.

Hochuen Offers Full-Scale Contract Manufacturing for Medical Devices

 

Design

Injection Molding Process

Prototype Development

Hochuen ensures the design of medical devices are carefully constructed with safety and efficiency in mind. Hochuen offers conceptual design, assembly design, DFM, or manufacturing design for Microfluidic Devices, IVD devices, POCT devices, and other types of medical devices.

Hochuen Medical owns more than 60 injection molding machines in order to provide assistance in large-scale molding. We offer LSR molding, insert molding, and more for your production.

Hochuen Medical can take your design and produce a prototype using our in-house manufacturing capabilities. Hochuen offers high-volume production over a quick ramp-up period, with the capability to produce millions of pieces per month.

Contact Us For a Custom Solution

We’ll work with you to develop a production plan for your business - contact us today for a custom solution.